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Vector frequency converter 160 kW, 3Ph/380V (SPLC-NZ8400-160G/185P)

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Product Code:
SPLC-NZ8400-160G/185P
Brand:
Specialist
218 578,98 UAH
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2-4 days
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Technical specifications

Operating mode
Scalar and vector control
Output frequency
0.1 to 3200 Hz (V/f)
Output voltage
3ph 380V
Supply voltage
3ph 380V
Power
160 kW

Description

High-performance vector frequency converters of the SPLC-NZ8400-160G/185P series are designed for controlling high-load three-phase electric motors 380 V with power up to 160 kW, where overloads may occur, and higher requirements are set for control quality. These frequency converters have higher microprocessor performance than the SPLC-AT20 series, allowing the SPLC-NZ8000 to execute operations faster and thereby provide sensorless vector control of rotation speed with accuracy of ±0.5%. If necessary, the inverter can switch to a simple scalar control mode U/f with lower accuracy and to "Pump" mode for operating with more powerful motors but with less load (details below).

Additional SPLC-NZ8000 option for closed-loop vector control — PG board and encoder

The SPLC-NZ8000 converter can also be equipped with a PG board (purchased separately). With it, the inverter can be connected to an encoder sensor to monitor engine rotation speed and rotor position. Vector control with feedback provides increased responsiveness and control frequency accuracy up to ±0.02%, allows torque control accuracy up to ±5% and works not only with asynchronous but also synchronous motors.

Table — Main technical parameters of SPLC-NZ8400-160G/185P frequency converters
Input Voltage 3Ph 380 V
Output Voltage 3Ph 380 V
Output Power up to 160 kW (185 kW in "Pump" mode)
Output Frequency Range from 0.1 to 3200.0 Hz (V/f)
Nominal Input Current 290 A (330 A in "Pump" mode)
Nominal Output Current 300 A (340 A in "Pump" mode)
Protection Rating EN 60529 IP20

When installing a frequency converter in a protective cabinet, its control panel (operator panel) can be detached and moved to the front panel. A connector cable must be purchased for this.

Technical Specs of the SPLC-NZ8000 Series
Standard Features of the SPLC-NZ8000 Frequency Converter
Control Modes Sensorless Vector Control (SFVC)
Closed-loop Vector Control (CLVC, with PG)
Volt-frequency (V/F) Control
Maximum Output Frequency Vector Control: 0-320 Hz
V/F Control: 0-3200 Hz
Carrier Frequency 1-16 kHz
Carrier frequency is automatically adjusted based on load nature.
Frequency Setting Resolution Digital setting: 0.01 Hz
Analogue setting: maximum frequency × 0.025%
Starting Torque Type G: 0.5 Hz/150% (SFVC); 0 Hz/180% (CLVC, with PG)
Type: 0.5 Hz/100%
Speed Range 1:100 (SFVC)
1:1000 (CLVC)
Speed Accuracy ±0.5% (SFVC), ± 0.02% (CLVC, with PG)
Torque Control Accuracy ±5% (CLVC, with PG)
Overload Capacity G type: 60 s at 150% of rated current, 3 s at 180% of rated current
P type: 60 s at 120% of rated current, 3 s at 150% of rated current
Torque Boost Auto Boost
Manual Boost 0.1%-30.0%
V/F Curve Linear V/F curve
Multipoint V/F curve
Step V/F curve (1.2, 1.4, 1.6, 1.8, quadratic)
V/F Split Two types: full split, partial split
Acceleration/Deceleration Mode Linear curve
S-curve
Four sets of acceleration/deceleration time in range 0.0-6500.0 s
DC Braking DC Braking Frequency: from 0.00 Hz to maximum frequency
Braking Time: 0.0-100.0 s
Braking Current Action Selection: 0.0% -100.0%
JOG Control JOG Frequency Range: 0.00-50.00 Hz
JOG Acceleration/Deceleration Time: 0.0-6500.0 s
Built-in Several Set Speeds Implementation of up to 16 speeds through simple PLC function or terminal state combination
Built-in PID PIT control in closed-loop system activation
Auto Voltage Regulation Provides constant output voltage when main voltage changes.
Overvoltage and Overcurrent Management Automatically limits current and voltage during operation to prevent frequent overcurrent or overvoltage triggering.

Simple scalar control activation in SPLC-NZ8000 converters allows menu selection of load type "General" or "Pump".

  • General — industrial mode for motors operating with approximately equal torque at different speeds (compressors, conveyors, elevators). In this mode, the frequency converter can provide a starting torque over 150% for acceleration to overcome friction and inertia.
  • Pump — specialized mode for fans, pumps, and other motors operating with torque increasing alongside rotation speed, where there is no need for high starting torque.

The SPLC-NZ8400-160G/185P frequency converter is designed for controlling motors up to 160 kW, but when switching to scalar control and "Pump" mode, it can control a motor up to 185 kW. However, permissible overload will decrease: if in "General" mode the load is allowed up to 150% for 60 s or 180% for 3 s, then in "Pump" mode with a more powerful engine these figures drop — overload is no more than 120% for 60 s or 150% for 3 s.

Distinctive Functions of SPLC-NZ8000
Support for Different PG Cards Support for PG cards for rotating resolver, differential input, differential input UVW, resolver and open collector input
Operation during Power Drop Load feedback energy compensates for voltage drop, allowing the drive to operate for short periods.
Current Limitation Prevents drive overcurrent fault frequency from occurring.
High Performance Control of asynchronous and synchronous motors is achieved using high-performance vector current technology.
Timing Control Time Range: 0.0-6500.0 min
Communication Method Modbus (standard)
Profibus-DP (optional)
CANlink (optional)
CAN (optional)
Protection Modes Motor short circuit detection upon start-up, protection for input or output phase loss, overcurrent, overvoltage, undervoltage, overheating, and overload protection.
Schematic Diagram of the Inverter SPLC-NZ8400-160G/185P
Schematic Diagram of the High-performance Frequency Converter SPLC-NZ8000 for 380V Motors

SPLC-NZ8000 has multifunctional input-output control terminals, whose functions can be self-assigned in the settings — determining the set frequency, sending forward movement command, stop etc.:

  1. Inputs: 8 discrete inputs (one of which is pulse high-speed), 2 analogue inputs (one 0...10 V or 0...20 mA, second only for +10...-10 V;
  2. Outputs: 1 discrete transistor output (high-speed), 2 relay 250 VAC 3 A or 30 VDC 1 A, 2 analogue outputs (0...10 or 0...20 mA).

By default, the frequency converter supports the most common communication port in Ukrainian enterprises, RS-485, but by request, these frequency inverters can come with a board for data transmission Profibus or CAN, allowing easy integration of equipment into any modern industrial network.


Connections and Control Circuit Terminals of SPLC-NZ8000
Choosing a Frequency Converter Model of the SPLC-NZ8000 Series
Model Parameters of the SPLC-NZ8000 Series Converters for Three-phase Motors 380 V
Model Rated Output Power, kW Nominal Input Current, A Nominal Output Current, A
SPLC-NZ8400-0R4G4 0.4 3.4 1.2
SPLC-NZ8400-0R7G4 0.75 3.8 2.5
SPLC-NZ8400-1R5G4 1.5 5 3.7
SPLC-NZ8400-2R2G4 2.2 5.8 5
SPLC-NZ8400-3R7G/5R5P4 3.7/5.5 10/15 9/13
SPLC-NZ8400-5R5G/7R5P4 5.5/7.5 15/20 13/17
SPLC-NZ8400-7R5G/11P4 7.5/11 20/26 17/25
SPLC-NZ8400-11G/15P4 11/15 26/35 25/32
SPLC-NZ8400-15G/18.5P4 15/18.5 35/38 32/37
SPLC-NZ8400-18.5G/22P4 18.5/22 38/46 37/45
SPLC-NZ8400-22G/30P4 22/30 46/62 45/60
SPLC-NZ8400-30G/37P4 30/37 62/76 60/75
SPLC-NZ8400-37G/45P4 37/45 76/90 75/90
SPLC-NZ8400-45G/55P4 45/55 90/105 90/110
SPLC-NZ8400-55G4 55 105 110
SPLC-NZ8400-75P4 75 140 150
SPLC-NZ8400-75G/90P4 75/90 140/160 150/176
SPLC-NZ8400-90G/110P4 90/110 160/210 176/210
SPLC-NZ8400-110G/132P4 110/132 210/240 210/253
SPLC-NZ8400-132G/160P4 132/160 240/290 253/300
SPLC-NZ8400-160G/185P4 160/185 290/330 300/340
SPLC-NZ8400-185G/200P4 185/200 330/370 340/380
SPLC-NZ8400-200G/220P4 200/220 370/410 380/420
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